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Simulation of Tracked Vehicles
New UM Tracked Vehicle module, intended for simulation of tracked vehicle dynamics, is released. Detailed informaton about the module is here. UM Tracked Vehicle module will be available in UM software since UM 6.0.
June, 2010
.:: UM Tracked Vehicle


New version: UM 5.1
New UM 5.1 release is available now. The import of data from STEP and IGES files is supported, some minor improvements were made and some bugs were fixed in this release. Please download UM 5.1 here and ask for a free trial 3-month license using um@umlab.ru.
.:: Download UM 5.1


November 2008
Transport company AmstedRail, one of the leaders in transport engineering in Northern America, that specializes in production of components and equipment for railway vehicles, especially for freight cars, purchased UM 5.0 for its head office as well as for Russian (Transolutions CIS) and Ukrainian branches.
.:: AmstedRail


New version: UM 5.0
New UM 5.0 version is available. Almost all modules of the program package were appreciably developed. Please read here about new possibilities of UM 5.0. A beta-version of UM 5.0 is already available for testing. Please download UM 5.0 here and ask for a free trial 3-month license using um@umlab.ru.
.:: What's new in UM 5.0


Overview of UM Loco
An overview of accumulated experience of using Universal Mechanism software in railway industry is published in the paper "Simulation of dynamics of railway vehicles in Universal Mechanism software" (8 pages). The list of UM users, applied researches and key features of Universal Mechanism software are discussed.
.:: Download...


June 2008
New editions of the presentations “Mechanical Engineering with Universal Mechanism” and “Simulation of Railway Vehicle Dynamics in Universal Mechanism Software” are now published in the web site. Number of slides that illustrate new possibilities of UM software and new models of our users are added. New presentations have now comments that will lead you through the presentations.
.:: Download


May 2008
Moscow State University of Railway Engineering now uses 10 licenses of Universal Mechanism software for scientific researches and student activity.
.:: MSURE


January 2008
Central research institute “TransElektroPribor” (Saint-Petersburg, Russia) purchased program package “Universal Mechanism” for carrying out investigations in the area of railway vehicle dynamics.
.:: TransElektroPribor


January 2008
Indonesian biggest producer of electric locomotives, passenger coaches and freight wagons "INKA - Indonesian Railway Industry" now uses “Universal Mechanism” software. Dynamical properties of freight wagons are in focus of computer simulation.
.:: INKA


December 2007
JSC “Metrowagonmash”, Moscow region – a big producer of the metro cars and armored trucked vehicles now uses Universal Mechanism for developing new metro car bogie and simulation of trucked vehicle dynamics.
.:: Metro cars


December 2007
JSC VELNII, Novocherkassk, the Russian leading design institute of electric locomotives, now uses Universal Mechanism software for dynamical analysis of newly designed locomotives. Hybrid electro-mechanical models of electric locomotives that combine interactive accurate mechanical and electrical parts are planned to be developed.
.:: JSC VELNII


November 2007
The meeting that was devoted to “Using Universal Mechanism Software for simulation of derailment cases” took place in headquarters of JSC Russian Railways in Moscow under the chairmanship of the vice-president of Russian Railways on 29th of November, 2007. Representatives of several departments of Russian Railways, VNNIZHT, VNIKTI and other institutes and enterprises took part in the meeting. As a results the decision to recommend Universal Mechanism software as a basic tool for simulation of railway vehicle dynamics and derailment cases were approved.
.:: Russian Railways


November 2007
After more than a year of trial period the "Vossloh Spain" company joined the list of users of UM software. During the trial period the simulation of dynamics of a locomotive and durability analysis of its bogie frame was fulfilled. As Europe’s leading manufacturer, "Vossloh Spain" company designs and builds locomotives as well as passenger trains.
.:: Vossloh Spain


Free UM Lite
Laboratory of Computational Mechanics presents Universal Mechanism Lite, which is free for non-commercial use. It is a simplified version of Universal Mechanism software. The program is intended for using by students and teachers for educational purposes as well as design engineers for express analysis of designed mechanisms in their everyday work.
.:: More...


September 2007
The biggest Russian producer of freight bogies and wagons the State Unitary Enterprise "Production Association "URALVAGONZAVOD" starts using UM software for estimation of dynamical and fatigue properties of freight wagons that are one of the basic products of the enterprise. Three specialists were trained and several dynamical models of railway vehicles were considered during introduction course, 24-28 September 2007. We thank our distributor Delcam-Ural company for organization of this training.
.:: Ekaterinburg


The Module for Simulation of Railway Vehicle Dynamics (UM Loco)

Click to see the screenshot of UM Loco The program package includes module UM Loco, which is intended for simulation of dynamics of railway vehicles of different types (diesel and electric locomotives, passenger and frieght wagons) in both straight and curve railroad tracks. The simulation is performed in time domain by means of numeric integration of differential or differential-algebraic equations of motion. UM Loco allows the user to create fully parameterized models of vehicles. Geometrical, inertia and force parameters may be specified using identifiers. The parameterization of a model is the base for effective analysis and optimization its dynamical behavior.

In some cases to obtain more accurate solution and/or perform a fatigue analysis it needs to introduce in the model of the vehicle flexible bodies imported from ANSYS or NASTRAN instead rigid ones. It could be done with the help of the UM FEM module.

The paper "Simulation of dynamics of railway vehicles in Universal Mechanism software" (8 pages) is an overview of accumulated experience of using Universal Mechanism (UM) software in railway industry. The list of UM users, applied researches and the Universal Mechanism key features are discussed.

Adequacy of the mathematical models of UM were proved with the help of Manchester Benchmarks, click here for details.


UM allows the user:


• to calculate the critical speed;

• to analyze 3D dynamics of a vehicle or a train in time domain on straight track or curves with/without irregularities;

• to analyze vehicle dynamics depending on wheel and rail profiles;

• to create multivariant projects for scanning the vehicle/train dynamics depending on any parameters;

• to compute natural frequencies and modes as well as root locus;

• to create hybrid rigid-elastic models of vehicles;

• to perform a durability analysis of parts of vehicles.

Electric locomotive EP200 with passenger train. Click here to see animation Three-piece bogie 18-100
Electric locomotive EP200 with passenger train Three-piece bogie 18-100



In addition to the standard configuration UM includes:


• wheelset as a standard subsystem;

• automatic calculation of rail/wheel contact forces according to various models of creep forces (Mueller model, FastSim algorithm, modified Kik-Piotrowski method, etc.), multipoint non-Hertzian (non-elliptical) contact is implemented;

• specialized graphical interface for animation of contact forces and contact areas;

• interface for creation of rail and wheel profiles and track irregularities;

• interface for setting curve parameters;

• standard list of variables, which characterize rail/wheel interaction (creepage, creep forces, angle of attack, wear factors, etc., more than 30 performances for each wheel).

Freight car Electric locomotive VL80
Freight car Electric locomotive VL80


Software verification

Manchester Benchmarks by The Rail Technology Unit of Manchester Metropolitan University is now de-facto standard for verification of software for simulation of railway vehicle dynamics.

“The aim of producing these benchmarks was to allow railway vehicle suspension designers and researchers investigating vehicle dynamic behaviour to assess the suitability of the various software packages that now exist for simulation of such behaviour.”

So called Manchester Benchmarks were published in 1998 and includes prototypes of passenger and freight cars. Results of simulation of test cars from Manchester Benchmarks are now available for most of commercial software and published in [1]. Results of Manchester Benchmarks for Universal Mechanism software are available in 10_UM_Loco_Manchester_benchmarks.pdf (1.5 Mb).

A number of field and test bench experiments were fulfilled by independent researchers. Sakalo and Kossov in [2, 3] considered dynamics of a TE116 locomotive and drew a conclusion that “… satisfactory convergence of theoretical and experimental values of all considered features are achieved. Divergence between results of computer simulation in UM and field experiments does not exceed 15 %.” Pavlukov and others ran test bench experiments with a freight three-piece bogie. Convergence between results of numerical simulation and test bench experiments within 10% bounds is obtained, [4].

References

  1. Iwnicki, Simon D. The Manchester benchmarks for rail vehicle simulation / ed. by S. Iwnicki. - Lisse: Swets & Zeitlinger, 1999. Available on Amazon
  2. Kossov, V. S. Reducing dynamical loading of running gears of locomotives and railway track. Doctoral thesis, Kolomna, 2001 (in Russian)
  3. Sakalo V.I., Kossov V.S. Contact problems of railway transport. Moscow: Mashinostroenie, 2004. (in Russian)
  4. Pogorelov D.Yu., Pavlukov A.E., Yudakova T.A., Kotov S.V. Simulation of contact interactions in multibody system dynamics. / Dynamics, strength and reliability of transport machines / ed. by V.I. Sakalo. Bryansk: Bryansk State Technical University, 2001. P. 11–23. (in Russian)

Our users

Universal Mechanism software is used by the following design institutes, factories and colleges from railway industry:
Materials about UM Loco

Filename
Size
Description
User's Manual
gs_UM_Loco.pdf 0.4 Mb Getting started: railway vehicle dynamics
08_UM_Loco.pdf 2.3 Mb Simulation of railway vehicles
10_UM_Loco_Manchester_benchmarks.pdf 1.6 Mb Manchester benchmarks for railway simulation
UM Loco Presentations
umloco.zip 88 Mb Presentation of UM Loco, with animations
(zip-archive)
umloco.pdf 4 Mb Presentation of UM Loco, without animations
(pdf-file)



(c) Laboratory of Computational Mechanics